CNC G10 FR4 Material Machining And Fabrication

 

What Is Garolite G10/FR4?

Garolite G10/FR4 is one of the most versatile and widely used thermoset glass-reinforced laminate. It is made from an alkali-free electrical glass cloth that has been impregnated with an epoxy resin under the pressure and heat. The resulting glass-epoxy laminate is incredibly stable over temperature level with low-moisture absorption and a high strength-to-weight ratio.It is typically utilized in applications that requiredimensional stability, longevity, and resistance to humidity. It is made use of throughout a vast array of electric and mechanical applications.

JY Machinery can process G10/FR4 in a range of shapes and configurations to fulfill the requirements of your project.

G10 FR4 Material Properties

GR10/FR4's material characteristics make it an excellent laminate for applications .The appearance or natural color of G10 / FR4 glass reinforced epoxy is light green to yellowish laminate,though we can special-order other colors as well.

Color	Light green (sometimes yellow)
Density	1.82 g/cc
Hardness and Rockwell	M110
Water Absorption	0.10%
Tensile Strength	262-310 MPa (grain dependent)
Flexural Strength	448-517 MPa (grain dependent)
Flexural Modulus	16.5-18.6 GPa (grain dependent)
Compressive Strength	448 MPa
IZOD Impact, Notched	6.41-7.47 J/cm (grain dependent)
CTE	9.90 µm/m-℃
Maximum Service Temp	140℃
G10Flammability	UL94 HB
FR4Flammability	UL 94V-0

1.A maximum continuous operating temperature: 285°F

2.Excellent machinability

3.Excellent electrical characteristics

4.Low moisture absorption

5.Great dimensional stability (shrinkage is less than 1%)

6.Abrasive Texture

7.Good chemical resistance particularly under moist and humid conditions

8.Extremely high mechanical strength

9.Superior adhesive properties

10.Good dielectric loss properties

11.NEMA FR4 fire resistance

12.Commonly known as Micarta*, Garolite or Bakelite*

CNC Machining FR4 G10 Material

Garolite parts can have typical characteristics such as a threaded hole that is ground rather than tapped. The external thread is turned on a lathe, or the thread is ground instead of using a mold. This is because if sufficient heat and pressure are generated parallel to the die, the laminate material is at risk of delamination.

JY Machinery, a leading manufacturer of customized Garolite machined components. We provide FR4 G10 drilling, milling, and machining services to either cut to size to or machined to your CAD drawings.  From 5-axis machining centers to routers, we can quickly and easily cut your G10 FR4 to your exact specifications. The G10 FR4 sheet can be CNC machined to +-. 002" tolerance. And more accurate tolerances can be provided upon request.

Get custom FR4 G10 machining services from JY Machinery today!

The Surface Finish of G10 FR4 parts

Garolite parts are usually finished with a smooth touch, with a matte surface. Depending on the cutting path, the texture of the material can be obvious. In particular, due to the gradual transition of the cross section between layers, the texture of the anti-groove will appear lighter than other parts. G-10 FR4 part will not hold polished without secondary coating.

Other Garolite Phenolics

G10/FR4 is just one of the phenolic laminates we work with. Other Garolite materials available for your project include:

G5/G9 This basic purpose quality phenolic material is recognized for its woven glass melamine resin.

G7 This phenolic alternative includes a woven glass silicone resin and, consequently, is a general function quality material.

G11-FR5 G11 materials feature a commercial fibre glass composite laminate and an epoxy resin binder. The additional designation of FR5 indicates that this is the brominated, fire resistant variation of routine G11 materials.

GPO-1 This particular phenolic material is comprised of an arbitrary weave glass that is coupled with a polyester resin. It is taken into consideration to be a general purpose grade material.

GPO-3This is really comparable to GP01 because it additionally includes a random weave glass, however it is coupled with polyester-- not a polyester resin. It, also, is a basic function quality material.

If you’d like to find out more information about these or other related CNC phenolics terms, or if you just have additional questions you’d like to discuss with someone in a bit more detail, please don’t delay – contact JY Machinery today.

Potential Applications

The characteristics of G10/FR4 make it an ideal choice for complex and high-precision electrical insulator sub-projects. Electrical insulators limit the flow of current and provide protection for those who come into contact with them, while ensuring circuit integrity and product structural integrity.

Some of the many products that use G10/FR4 material include:

• Terminal boards
• Washers
• Sleeves
• Structural components
• Cryogenic components
• Wear applications
• Electrical applications
• PCBs – Printed circuit boards
• Power generation
• G10 knife handles
• G10 gun handles
• G10 grip materials

Contact Us to Learn More About G10/FR4 Capabilities

Contact our experienced technicians to get the latest G10 FR4 data sheet. JY Machinery provides fast turnaround time for all machining and cutting projects. We offer low processing costs and no minimum order requirements, which makes it easy to keep your project on budget.

We are a partner for manufacturers, defense contractors and other demanding customers. In 100% of the time, we will do anything to get complete satisfaction. For a quote or to learn more about the benefits of working with Garolite G10, please contact us by phone or email at your convenience.